Smart Factories are indeed the Future of Print and Packaging. They drive more productive, manufacturing
processes with higher resource efficiency, reduction in waste, longer machine equipment lifecycles and
improved working conditions. Furthermore, they go a long way in facilitating the transition to a low-carbon
society, thus contributing towards tackling global warming and climate change.
HOW CAN
INDUSTRY 4.0
BENEFIT
BUSINESS
INNOVATIONS
European manufacturing industries already get about €110 billion in extra revenues annually
IMPROVE PRODUCT QUALITY
With automation, virtual simulation, and AM you get to create better products faster if you’re up to the industry 4.0
BOOSTED PRODUCTIVITY
18% increase in the overall production efficiency
REDUCED RISK
Help you track and optimize the productivity of the workforce
LOW COSTS
Total maintenance expenses reduced by 10%
MORE REVENUE
€300 billion more revenue each year (Germany manufacturing industry as an example)
COMPETITIVE ADVANTAGE
Outurn slower competitors with faster time-to-market and using data to forecaste the demand
DIGITALIZATION- THE EDGE 4.0
AGILE
Flexibility enables factories to adapt to schedule and product changes with minimal intervention. Advanced smart factories can self-configure equipment and material flows based on product and schedule changes, assessing real-time impacts. Agility increases factory uptime and yield by reducing changeovers and enabling flexible scheduling.
CONNECTED
Underlying processes and materials to be connected
to generate the data necessary to make real-time decisions.
TRANSPARENT
Real-time data visualizations can turn captured data from processes and products into actionable insights for humans or autonomous decision-making. A transparent network offers greater visibility across the facility to ensure more accurate decision making, by providing tools like role-based views, real-time alerts, notifications, and tracking
OPTIMIZED
Optimizing to allow operations to be executed with minimal manual intervention and high reliability. The automated workflows, synchronization of assets, improved tracking and scheduling, and optimized energy consumption inherent in the smart factory can increase yield, uptime, and quality, as well as reduce costs and waste.
PRO ACTIVE
Employees and systems anticipate and act before issues arise, identifying anomalies, restocking inventory, predicting quality issues, and monitoring safety and maintenance concerns.
COMPETITIVE ADVATAGES
AUTOMATED DATA
Provides transparency and
real-time visibility into workflow and individual jobs, enabling quick detection and remediation of problems to minimize production impacts.
IMPROVE QUALITY OF PRODUCTS
Systems for continuous monitoring and inspection of packaging quality to ensure consistency and the compliance with standards.
LOWER COST OF PRODUCTION
Self-optimization feature helps streamline processes and provides feedback for to identify redundant or counterproductive steps on the entire production chain.
Information is communicated electronically reducing skilled workers requirement as in-depth machine operation knowledge is no longer required.
PREDICTIVE MAINTENANCE
Detect problems or maintenance issues before they impact other equipment or the entire production chain significantly. Enhances safety on the factory floor by minimizing the risk of accidents from malfunctioning equipment.
EXPERT GLOBAL SOLUTIONS
In-depth and global experience of packaging-printing machinery enables us, at MACHNIKA, to deliver solutions and support services while creating a digital twin that helps increase your factory capabilities while reducing wastage of resources..
Spectrum of Ground Machine and Post-Sales Support
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Third-party machine installation, service, and maintenance across major countries worldwide, providing global scalability on a subscription-based model with reliable support system. Manufacturers can partner with us for seamless support. Professional installation of industrial-grade machinery ensures smoother integration and optimal performance.
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Assisting machine manufacturers by offering post-sales installation, preventive and breakdown maintenance services for packaging & printing equipment.
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Our focus includes printing, post-press finishing equipment, primary food packaging machinery, and secondary pack solutions, showcasing our diverse expertise. With a strong team of engineers and a process-driven approach, we ensure comprehensive support across various product lines.
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Acting as representatives for Packaging machine manufacturers in diverse markets to provide proactive, remote and on-the-ground field support services.
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High-performance 4.0 Industry Automation Upgrade
Print and packaging manufacturing are undergoing massive digital transformation. This includes employing state-of-the-art technologies such as AI and robotics to predict equipment failure on the factory floor, track assets in a warehouse, or select the best design among many to achieve optimal results with minimal materials. This creates a sophisticated, error-free, and leaner manufacturing environment at your fingertips.
With industrial IoT at the center of the industrial future, we identify key parameters to monitor such as temperature, pressure, and performance metrics. We then integrate IoT devices into factory processes through a series of operations that include installing sensors on machinery to gather real-time data, connecting these sensors to a central system, analyzing the data for insights, and using it to automate and optimize production, maintenance, and resource usage.
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Attaining Sustainable and Efficient Environment
Wise resource usage and minimizing wastage while achieving consistent quality and quantity play a vital role in realizing a sustainable, smart factory landscape.
MACHNIKA deploys industry 4.0 standard technologies and digital solutions, integrating smart operations either partially or fully, providing support for existing operations, thus fast tracking transformation to achieve green-factory standards.